★ Proudly made for the USA
Custom embroidered patches built to order
You’ve got a design. We’ve got the stitching.
Hats, jackets, uniforms, and club cuts — embroidered, PVC, chenille, woven, printed, or leather. Free digital mockup in 12 hours. Five-piece minimum. Free shipping in all 50 states after you approve.
24-hour proof turnaround
Premium quality guaranteed
Premium quality guaranteed
- No minimum drama — 5 pcs
- Free design proofs
- Free USA shipping
- 5-star rated shop
How to order custom patches in the USA
No counter. No guesswork. Send the file, approve a free mockup, then we manufacture and ship.
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1
Submit your design
Upload artwork and pick type, size, quantity, and backing. Sixty seconds on the quote page.
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2
Review & approve
A free digital mockup, usually within 12 hours. We do not produce until you sign off.
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3
We make & deliver
Typical production plus free USA shipping is 7–12 business days after approval.
Custom Patches That Speak for Themselves
From streetwear drops to uniform programs — real embroidery, real thread, built to survive wash cycles and daily wear.
Proudly Served Top Global Brands
Types of Custom Patches We Create in the USA
We offer a wide range of custom patch categories to match your exact needs and goals. Each patch serves a clear purpose for branding, uniforms, events, or promotions.
Embroidered Patches
High-density embroidery ensures sharp details, rich texture, and clean edge definition.
3D Embroidered Patches
Puff embroidery adds height and depth so logos and wordmarks stand off the fabric.
Chenille Patches
Our chenille patches combine a plush textured surface with a secure, long-lasting backing.
Woven Patches
Fine-gauge weaving captures intricate graphics and small text with exceptional precision.
Printed Patches
300 DPI sublimation printing delivers vibrant colors, smooth gradients, and sharp image clarity.
PVC Patches
Weatherproof rubber badges with bold color and a molded 3D finish for outdoor gear.
Leather Patches
Stamped leather badges with a heritage finish for hats, jackets, bags, and workwear.
Where to Put Your Patches
Not sure what size you need or where your patch will go? No worries — we've stitched them all.
Clothing
Perfect for polos, uniforms, hoodies, or button-downs. Front chest, sleeve, or even the hem.
Hats
Cap front? Side panel? Upper peak? We've stitched 'em all.
Bags & Gear
Backpacks, duffels, and tactical gear. PVC and Velcro shine here.
Left or Right Chest
Professional. Clean. Recognizable. Ideal for name tags or logos.
Sleeves
Upper arms for visibility, lower arms for style. Common in security, police, and sports kits.
Jacket Backs
Big statement pieces for biker vests, varsity jackets, and crew jackets.
Beanies & Knits
Leather and woven labels sit flat and clean on knitwear.
America's Most Popular Custom Patches
Need inspiration? These are the most requested patch types from real customers across the country.
Hat Patches
Merch-ready and designed to fit. Ideal for breweries, bands, and streetwear labels.
Letterman Patches
That old-school varsity jacket look, now trending with fashion brands.
Iron-On Patches
No needle, no problem. Iron, press, wear.
Velcro Patches
Easy to attach and remove — perfect for uniforms, tactical gear, and outdoor equipment.
Motorcycle Patches
From rocker panels to club insignias, we've stitched for riders across all 50 states.
Name Patches
Used on everything from mechanic shirts to chef coats. Clean, legible, durable.
Sports Patches
League logos, sponsor badges, and championship marks for every season.
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Police & Military Patches
Unit crests, morale patches, and duty identifiers with Velcro or sew-on backing.
Logo Patches
Put your brand where it gets seen — caps, jackets, uniforms, and beyond.
Custom patches shipped across the USA
Free USA-wide delivery after mockup approval — including New York, Chicago, Los Angeles, Houston, Dallas, and Miami. City pages explain local briefs; the process is the same nationwide.
New York Chicago Los Angeles Houston Dallas Miami All cities →
Explore Our Custom Patch Range
Discover a world of possibilities with our diverse collection of custom patches and products. Unleash your creativity with unparalleled options.
Woven Labels
Woven Labels
Woven Labels
Woven Labels
Woven Labels
Custom Hat
Custom Hat
Custom Hat
Custom Hat
Custom Hat
Custom Hat
Custom Hat
Luggage Tags
Luggage Tags
Luggage Tags
Luggage Tags
Luggage Tags
Name Tags
Name Tags
Name Tags
Name Tags
Name Tags
Name Tags
Name Tags
Custom PVC Patches
Custom PVC Patches
Custom PVC Patches
Custom PVC Patches
Custom PVC Patches
Custom PVC Patches
Custom Emb Patches
Custom Emb Patches
Custom Emb Patches
Custom Emb Patches
Custom Emb Patches
Custom Emb Patches
Custom Emb Patches
Custom Keychain
Custom Keychain
Custom Keychain
Custom Keychain
Custom Keychain
Custom Keychain
Custom Keychain
Enamel Pins
Enamel Pins
Enamel Pins
Enamel Pins
Enamel Pins
Enamel Pins
Custom Patch Samples
A look at custom embroidered, chenille, woven, PVC, and printed patches we produce for teams and brands across the USA.
USA Custom Patch Guides
Guides to custom embroidered, chenille, PVC, and printed patches for teams and brands across the USA.
Custom Patches for Hats and Caps: USA Size, Type, and Backing Guide
How USA brands spec custom hat and cap patches: 2–2.5 inch sizes, embroidered vs 3D puff vs leather, sew-on backing, and a free mockup.
Read article →
Custom Patches for Schools, Universities, and Societies
How USA schools, universities, and societies order custom patches: crests, chenille letters, merch, authorized artwork, 5-piece MOQ, and a free mockup.
Read article →
Custom Patches from 5 Pieces: USA Small Runs Without a Factory MOQ
How USA teams order custom patches from 5 pieces: why a tiny factory MOQ still exists, what counts as a design, cost, and a free mockup.
Read article →Read Reviews,
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What our customers are saying
Get a Free MockupFrequently Asked Questions
Do you make and ship custom patches in the USA?
Yes. Patch Factory USA produces custom embroidered, woven, chenille, PVC, printed, and iron-on patches for customers across the United States, with fast USA-wide shipping after mockup approval.
What types of custom patches can I order?
We create embroidered, 3D embroidered, woven, PVC, chenille, sublimated, and iron-on patches for USA uniforms, sports teams, businesses, military units, clubs, and events.
What is the minimum order quantity?
Our minimum order is 5 patches per design.
How long does production and USA shipping take?
Most orders ship within 7–12 business days after you approve the free mockup. Expedited production and USA-wide delivery options are available.
Do you provide a free digital mockup?
Yes. Every USA quote includes a free digital mockup, usually within 12 hours, so you can approve colors, size, and stitch details before we produce.
What file formats do you accept?
AI, EPS, PDF, PNG, JPG, and SVG work best. Vector files give the cleanest results, but we can digitize most artwork into a production-ready custom patch.
Can you match my brand colors exactly?
Absolutely. Share Pantone references or brand guidelines and we will match thread and material colors as closely as possible for your USA order.