About Patch Factory USA
USA custom patches, made exactly your way
We are an established custom-patch manufacturer — not a hobby shop. Global brands, military, army, navy, sports programs, and bulk corporates order here, as do clubs that need a 5-piece run. Embroidered, chenille, woven, PVC, and printed patches across all 50 states, with a free 12-hour mockup on every quote.
- Free shipping USA-wide delivery after you approve the mockup.
- Free mockup A digital proof in 12 hours, before we produce anything.
- Quick turnaround Most orders ship 7–12 business days after approval.
A USA patch partner from artwork to doorstep
Patch Factory USA exists to make ordering custom patches in the USA straightforward. Send a logo or sketch, tell us the size and quantity, and we digitise it for production. You review colors, stitch fill, and finish on a free mockup. We do not cut a single patch until you approve.
We produce for global apparel and sportswear brands, military and defense customers (army, navy, air force, veterans, first responders), national sports programs, corporates, schools, and clubs — from New York to Houston, Dallas to Miami. See all USA city pages. A 5-piece cap badge and a 1,000-piece army or navy run follow the same process: proof first, then production and USA-wide shipping.
Every detail matters — thread quality, color accuracy, backing, and border. Share Pantone references or brand guidelines and we match them as closely as the material allows.
Get a Free Mockup
Who we make patches for
From grassroots kits to global brands and military programs, we build custom patches that hold up on American weather, wash cycles, and match day.
Sports teams & academies
Cap logos, jacket crests, and fundraising packs for football, rugby, cricket, and rec clubs across the USA.
Schools & universities
Chenille letters, house badges, and embroidered crests for uniforms, hoodies, and leavers’ jackets.
Global brands & streetwear
Production for large apparel programs and independent labels — 3D puff hats, woven labels, and bulk merch, not only small runs.
Clubs & events
Motorcycle, music, and community runs — custom shapes, Velcro, and sew-on finishes.
Workwear & uniforms
Durable embroidered and PVC name badges for trades, hospitality, and security teams.
Military, army & navy
Custom army, navy, air force, veteran, and morale patches — embroidered dress badges, weatherproof PVC, subdued colors, and Velcro. Authorised artwork only.
How to order custom patches in the USA
No counter. No guesswork. Send the file, approve a free mockup, then we manufacture and ship.
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1
Submit your design
Upload artwork and pick type, size, quantity, and backing. Sixty seconds on the quote page.
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2
Review & approve
A free digital mockup, usually within 12 hours. We do not produce until you sign off.
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3
We make & deliver
Typical production plus free USA shipping is 7–12 business days after approval.
Types of custom patches we create in the USA
Each finish has a job. Embroidery for texture, woven for fine type, chenille for varsity, PVC for weather, and print for full-color art. We will recommend the right one for your USA order.
Embroidered Patches
High-density embroidery for sharp detail, rich texture, and a classic finish on jackets, caps, and uniforms.
3D Embroidered Patches
Puff embroidery that adds height to logos and wordmarks — a favorite for USA streetwear and snapbacks.
Chenille Patches
Plush varsity letters and mascots for school jackets, academies, and team apparel across the USA.
Woven Patches
Fine-gauge weaving for small text, crests, and detailed logos that embroidery cannot hold as cleanly.
Printed Patches
300 DPI sublimation for photo-real color, gradients, and short-run merch packs.
PVC Patches
Weatherproof rubber badges for outdoor, tactical, and work gear that has to survive rain and wear.
Leather Patches
Stamped leather badges with a heritage finish for hats, jackets, bags, and workwear.
Custom patches that speak for themselves
On caps, bags, jackets, and kit — built to be worn, washed, and seen.
