Made for US teams & brands

Custom Chenille
Patches

Chenille patches are the perfect way to add a touch of luxury and vintage style to your jackets, hoodies, or other apparel. Patch Factory USA uses high-quality yarns and a plush textured surface so every letter and logo has a rich varsity finish.

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Custom chenille varsity patch on a tote bag

How to order custom patches in the USA

No counter. No guesswork. Send the file, approve a free mockup, then we manufacture and ship.

  1. 1

    Submit your design

    Upload artwork and pick type, size, quantity, and backing. Sixty seconds on the quote page.

  2. 2

    Review & approve

    A free digital mockup, usually within 12 hours. We do not produce until you sign off.

  3. 3

    We make & deliver

    Typical production plus free USA shipping is 7–12 business days after approval.

Ready when you are

Free mockup. 5-piece minimum. No payment until you approve the proof.

Start your free quote →

Custom Chenille Patches for Teams Across the USA

From high-school letterman jackets to national apparel brands, we ship custom chenille patches USA-wide. Choose letters, mascots, and logos in plush yarn with secure backing.

Bring your ideas to life — get a free USA quote from Patch Factory USA today.

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Colorful custom chenille patches for USA varsity apparel

Upload Your Design. We Turn It Into a Chenille Patch

We convert your artwork into plush chenille using premium yarns so every letter and logo has rich texture. Review a proof, then we produce and ship across the United States.

before after
Artwork before custom chenille patch production
Finished custom chenille letterman patch

Read Reviews,
Shop with Confidence.

Google Reviews 5.0 Based on 2516 Reviews

What our customers are saying

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I can vouch for the quality this genuine patch maker delivers. The prices were extremely cheap, but the customization and customer service exceeded my expectations. 100% recommended.

★★★★★
Jasemine 1 hour ago

Ordered custom patches for our team jackets. Colors matched perfectly and the stitching is rock solid. Fast turnaround and clear communication throughout.

★★★★★
Marcus 2 days ago

Beautiful chenille patches with crisp detail. The free mockup helped us finalize the design before production. Will definitely order again.

★★★★★
Aisha 3 days ago

We needed 500 hat patches for our brand launch. The quote was quick, the mockup was accurate, and every patch looked premium. Outstanding work.

★★★★★
Daniel 5 days ago

Best custom patch experience I've had. They guided us on sizing and backing options, then delivered exactly what we approved on the mockup.

★★★★★
Priya 1 week ago

From design upload to doorstep delivery, everything was smooth. The embroidery quality is excellent and packaging was careful. Highly recommend.

★★★★★
Chris 2 weeks ago

Frequently Asked Questions

What are chenille patches?

Chenille patches are made with plush yarn that creates a soft, textured varsity look. They are popular for letterman jackets, hoodies, team apparel, and bold letter or mascot designs.

What is the minimum order for chenille patches?

Our minimum order is 5 chenille patches per design.

What designs work best in chenille?

Large letters, mascots, simple logos, and bold shapes work best. Chenille is not ideal for very small text or highly detailed artwork.

Can chenille patches be used on letterman jackets?

Yes. Chenille is the classic choice for varsity and letterman jackets, team awards, and campus apparel across the United States.

How long does chenille patch production take?

Most chenille patch orders ship within 7–12 business days after mockup approval. Rush timelines and USA-wide shipping are available.

Do you offer free mockups for chenille patches?

Yes. Every chenille patch quote includes a free digital mockup, usually within 12 hours, so you can confirm yarn colors, size, and layout before production.

What backing options are available for chenille patches?

Sew-on is most common for chenille varsity patches. Iron-on and Velcro options may also be available depending on your garment and use case.